Regenerated Turbocharger 53039700003 Audi 80 1.9 TD (B4) 55kW 028145701R

Replaced turbocharger numbers:

• 53039880003  53039700003 
• K03-001
• 53039880001  53039700001 
• 028145701R 
• 028145701RX

The turbine is used in the vehicles:

• Audi 80 1.9 TD (B4) AAZ 75 KM/55 kW 1993 - 1995
• Seat Cordoba 1.9 TD AAZ 75 KM/55 kW 1994 - 1996
• Seat Ibiza II 1.9 TD AAZ 75 KM/55 kW 1994 - 1996
• Seat Toledo I 1.9 TD AAZ 75 KM/55 kW 1991 - 1996
• Volkswagen Golf III 1.9 TD AAZ 75 KM/55 kW 1993 - 1999
• Volkswagen Jetta III 1.9 TD AAZ 75 KM/55 kW 1992 - 1997
• Volkswagen Passat B4 1.9 TD AAZ 75 KM/55 kW 1993 - 1999
• Volkswagen Vento 1.9 TD AAZ 75 KM/55 kW

 

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All turbocharger part numbers and vehicle data to which they are dedicated have been provided based on information published by OEM manufacturers or official turbocharger distributors.

Check the reviews from customers who bought this turbo from us.

 

TURBOCHARGER REGENERATION PROCESS

Turbocharger repair is a complex and time-consuming process carried out by highly qualified personnel using advanced technical machinery.

The regeneration process at our company consists of the following stages:

1. Disassembly of the turbocharger into individual parts.

2. Cleaning of the disassembled turbo parts using ultrasonic technology.

3. Automatic sandblasting of the aluminum and cast iron housing.

4. Assembly and balancing of the turbocharger core (we use parts from our own production).

5. Installation of the core into the turbocharger and setting the variable geometry/ wastegate valve.

6. Replacement of moving parts in the actuator (only applies to turbo models with electronic control).

 

All work is done using high-quality machines:

• Balancing machine – TurboTechnics VSR400
• Geometry setting – Turboclinic VNT Analyser
• Actuator repair – Deltatech VNTT-PRO, G3 REA-MASTER

 

 Why Choose Our Remanufactured Turbocharger:

1. We use only new parts for turbocharger regeneration (core, variable geometry).

2. After the repair, the turbochargers undergo air flow calibration testing on two independent machines to compare parameters.

3. The regenerated turbo is machine-tested for oil leakage.

4. All electronic controllers are either repaired or replaced with new ones.

5. Cracked cast iron parts are replaced with new ones (they are not welded).

 

 What You Get With the Turbocharger:

        - Manufacturer's warranty – 12 months         - Test report from the certified TurboTechnics station

 

IMPORTANT!!! IDENTIFYING AND ELIMINATING THE CAUSE OF THE PREVIOUS TURBOCHARGER FAILURE IS NECESSARY FOR THE PROPER OPERATION OF THE NEWLY PURCHASED TURBO. FAILURE TO IDENTIFY THE CAUSE MAY RESULT IN THE NEW TURBOCHARGER BEING DAMAGED AGAIN!

QUICK INFO ON PROPER TURBO FUNCTIONING:

A turbocharger requires a balance between the exhaust and intake systems, so we have several urgent recommendations that should be followed before installing the turbo.

Turbocharger Installation Instructions (pdf)  

 

Turbo installation:

1. Ensure the turbocharger fits your vehicle.
2. Clean the intake, exhaust, and oil lines.
3. Replace the oil and filters as per the manufacturer's recommendations.
4. Fill the turbocharger with oil and manually rotate the rotor.
5. Install the turbocharger, connect the lines, and ensure a proper seal.
6. Start the engine at idle, check oil pressure, and ensure no leaks.

 

Is there any way to "extend the life of your turbocharger"?

Yes! By following these recommendations, you won’t have any issues with your turbo:

1. Regular oil changes – Use high-quality oil as recommended by the manufacturer and change it on time.
2. Maintain a clean DPF filter – A clogged DPF filter often leads to leaks on the hot side of the turbocharger and cracks in the turbine housing.
3. Let the turbo cool down – After a long trip, cool your engine by letting it idle for a while, especially after highway driving.
4. Keep the systems clean – Ensure the intake, exhaust, and cooling systems, as well as air filters, are clean.
5. Ensure proper lubrication – Keep the oil lines clean and maintain the correct oil pressure.

 

Delivery:

- If ordering from Poland, you will receive your turbocharger the next business day after making an order.

- If ordering from other European Union countries, you will receive the package within 3-4 days.

- Africa / Asia / North America / South America / Australia – from 10 days.

 

Warranty/Return conditions:

If you experience any issues with the turbocharger within the warranty period, you can submit a refund. For any questions, please contact us.

Claim card (pdf)

You must complete the form and send it along with the product. Refunds for returned goods will be processed within 14 days.

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If you wish to return a purchased item, you have up to 14 days to do so, provided the product is returned in its original "purchasing" condition, without prior installation.

In this case, we can accept the return if you provide us with a purchase/sales invoice for the product and complete the form below.

Return of goods protocol (pdf)